Exploring "Electric Permanent Magnets" in Smart Factories: Decrypting Qianhao's Full Process Application
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2025.07.09
In the efficient operation of a smart factory, Qianhao Dian Yong magnets act like an invisible "magnetic pioneer," running through the entire steel plate processing workflow, reshaping production efficiency with precision and intelligence. From steel plate warehousing to welding processing, its diverse applications inject strong impetus into intelligent manufacturing.
Steel Plate Warehousing: The "Magnetic Steward" for Efficient Loading and Unloading
Qianhao Dian Yong magnets transform into electro-permanent magnetic lifting devices, becoming the efficiency leader in the steel plate warehousing process. Relying on Qianhao's unique precise magnetic force adjustment technology, the lifting device can quickly complete unloading operations: it can adsorb multiple steel plates at once to increase the transfer volume, and can also flexibly unload in sections according to different stacking positions—unloading some steel plates at a designated location before moving to the next stacking point to complete the remaining unloading, making the warehousing process efficient and orderly.
Steel Plate Loading: The Precisely Matched "Magnetic Partner"
Entering the loading stage, electro-permanent magnets continue to exert their power as lifting devices. It can precisely pick up a single steel plate from the stacking area to the cutting table, ensuring loading accuracy. After cutting, two electro-permanent magnetic lifting device schemes demonstrate their respective capabilities:
The full-coverage electro-permanent magnetic lifting device is suitable for highly intelligent scenarios (such as Sany Group's Ningxiang Lighthouse Factory), and can handle the entire transportation of all cut steel plates without vertical suction, leakage, or affecting downstream plate chain production;
Clustered electro-permanent magnetic lifting devices are more cost-effective and suitable for small and medium-sized enterprises. They do not need to completely adsorb all cut parts; only handling some cut parts is sufficient to meet the needs.
Steel Plate Sorting: The Intelligent "Magnetic Dexterous Hand"
After cutting, the steel plates enter the sorting production line. Behind the collaborative operation of multiple robotic arms is the precise cooperation of Qianhao Dian Yong magnetic end-effectors. The array-type magnets at the end of the robotic arm have intelligent identification capabilities, can automatically determine the size of the steel plate, and only selectively magnetize the magnets in contact areas, easily completing picking, sorting, and stacking, realizing full automation of the sorting process.
Welding Processing: The Stable and Reliable "Magnetic Backup"
After the sorted steel plates are sent to the welding area by AGV vehicles, electro-permanent magnets continue to play a role:
The electro-permanent magnets at the end of the welding robot arm can pick up steel plate parts for welding processing or precisely place them on the welding table;
The large and small electro-permanent magnets on the welding table can firmly fix the steel plates, providing a stable working foundation for the welding robot and ensuring welding accuracy and efficiency.
From warehousing to processing, Qianhao Dian Yong magnets, with their "one magnet, multiple uses" intelligent performance, have become a core aid in reducing costs and increasing efficiency in smart factories, redefining the automation standards for the entire steel plate processing workflow.
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