Hunan Qianhao Electromechanical Technology Development Co., Ltd.

Metallurgy and Machinery

From upstream steelmaking to mid- and downstream mechanical manufacturing, electro-permanent magnets, with their unique characteristic of retaining magnetism even after power is cut off, provide excellent solutions for lifting and handling operations. This feature not only supports the advancement of intelligent manufacturing but also effectively promotes energy saving and emission reduction. It overcomes the drawbacks of traditional manual lifting methods, such as time-consuming, laborious, high losses, and high energy consumption, greatly improving the safety and production efficiency of lifting operations in the industry and leading a new trend of efficient production.

Industry Chain

Upstream Industry Midstream Industry Downstream Industry

Intelligent lifting tools for steel plants

Steel plate lifting

Taking Liugang as an example, Qianhao's electro-permanent magnetic lifter can lift 8 steel plates and accurately place one, requiring only one person to operate the remote control, ensuring personnel safety.

Intelligent lifting tools for steel plants

Silicon steel lifting

Taking Wuhan Iron and Steel as an example, facing the uneven surface of vertically placed silicon steel, Qianhao's experiment can lift 20 tons of vertically placed silicon steel with 2mm thick wooden boards.

Lifting

Steel pipe lifting

Taking Tianjin Steel Pipe as an example, in order to solve the high-efficiency requirements of loading, unloading, and stacking, Qianhao magnetic electricity designed an electro-permanent magnetic lifter that can not only lift bundles of steel pipes but also rows of steel pipes.

Production lines of engineering machinery manufacturing enterprises

Manufacturing of various engineering machinery equipment

In the production lines of cranes, road rollers, excavators, bulldozers, etc., from the warehousing and lifting of steel plates to the loading and unloading of laser cutting, to sorting and stacking, and welding, Qianhao magnetic electricity has mature and配套的 electro-permanent magnetic iron equipment to solve them one by one.

Industry application fields

Steel material logistics park

Such as Hunan Yili Logistics, thanks to the precise adsorption and stacking of electro-permanent magnets, the entire logistics park uses electro-permanent magnetic equipment for the handling and sorting of steel materials. Its efficient and precise adsorption capacity reduces manual handling errors, improves logistics efficiency, and enhances personnel safety.

Steel structure processing

In steel structure processing, Qianhao electro-permanent magnets are widely used. In the cutting process, it can quickly fix the steel plate to prevent displacement; during welding, it can accurately position the components to ensure welding accuracy; in the assembly stage, it helps to hoist and connect large steel components, improving processing efficiency and quality.

Industry pain points

Low efficiency of manual hoisting

Unable to ensure personal safety
High labor cost input and low efficiency

Traditional hoisting equipment is backward

Vacuum suction cups have poor adaptability
Grippers and clamps easily damage workpieces

High energy consumption

Electro-permanent magnets are 95% more energy-efficient than electromagnets
Taking a steel plant as an example, it can save 200,000 yuan a year (taking Liugang as an example)

Some applications of electro-permanent magnets in the industry

Steel plant

In steel plants, Qianhao electro-permanent magnets have significant advantages in the handling of finished steel products. When hoisting steel plates, steel pipes, steel coils and profiles, it can quickly adsorb and firmly fix, adapting to different specifications and shapes. The palletizing operation is neat and efficient, greatly shortening the loading and unloading time, reducing labor intensity, reducing steel collision damage, and effectively improving the production efficiency and economic benefits of steel plants.

Steel trade logistics park

In steel trade logistics parks, Qianhao electro-permanent magnets are very useful. In the loading and unloading process of finished steel plates, steel pipes, steel coils and profiles, it can respond quickly, generate strong magnetic force in an instant when energized, firmly adsorb goods, and the magnetic force still exists after power failure, ensuring safe and efficient loading and unloading. It is easy to operate and can flexibly adapt to steel materials of different specifications and shapes, reducing labor intensity and loading and unloading time, and improving the overall operation efficiency of the logistics park.

Engineering machinery manufacturing

In engineering machinery manufacturing, Qianhao electro-permanent magnets perform brilliantly. Taking laser feeding and unloading as an example, its strong magnetic force and precise adsorption can completely and steadily unload more than 300 parts from the processing area at one time. This feature greatly improves production efficiency, effectively reduces manual operation time and errors, ensures smooth and efficient production process, and provides strong support for engineering machinery manufacturing enterprises to achieve cost reduction and efficiency improvement.

Steel structure processing

Solution

20-ton port electric permanent magnet lifting device

In modern port logistics systems, the efficiency and safety of steel plate handling directly affect overall operational efficiency. Qianhao Magnetic Electric's 20-ton electro-permanent magnetic lifting device, developed specifically for port scenarios, provides a revolutionary solution for gantry crane operations, leveraging its intelligent magnetic adjustment system and six-fold safety protection technology.

Steel plate lifting devices of a certain steel structure plant

Qianhao electric permanent magnet lifting tools have been widely recognized and repurchased by customers for lifting steel plates, steel pipes, cast iron pipes and other ferromagnetic workpieces. When using electric permanent magnet lifting tools to lift steel pipes and cast iron pipes (round ferromagnetic workpieces), only a portion of the contact surface needs to be attached to lift 8 tons, 10 tons, 16 tons, and 32 tons.

Steel plate lifting gear of a certain shipyard

Electromagnetic hand-held magnet

Automated robotic arm with permanent magnet chucks are used to pick and place water heater inner liners and also serve as welding fixtures.

Customer Cases

Metallurgy and Machinery

Hengyang Iron and Steel

Metallurgy and Machinery

Ductile iron pipe

Metallurgy and Machinery

Yellowstone

Metallurgy and Machinery

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