Automated production
Industry Chain
Unmanned Crane Intelligent Lifting
Unmanned Crane Intelligent Lifting
The unmanned crane electro-permanent magnetic lifting device is specially designed for automated handling. It uses electro-permanent magnetic technology to generate strong magnetic force in an instant when energized, adsorbing steel and other metal materials. After power failure, the magnetic force still exists to ensure safe and stable handling. With the cooperation of unmanned cranes, it can achieve precise positioning and fast lifting, improve logistics efficiency, reduce labor costs and safety risks, and is suitable for steel mills, warehouses and other scenarios.
Automatic Identification and Sorting System
Automatic Identification and Sorting System
Heavy industry workpieces are characterized by large shape differences and a wide variety of types. To ensure stable grasping of various types of workpieces, this product uses a self-designed dot matrix electro-permanent magnetic end-effector gripper, which has the advantages of simple structure, high universality, single-point control, stable performance, and plug-and-play. It can achieve flexible grasping of massive workpieces. At the same time, intelligent control based on vision can ensure that the end-effector accurately adsorbs irregularly shaped workpieces and avoids adhesion to surrounding waste materials.
Welding clamping
Welding clamping
Automated robotic arm clamping—Electro-permanent magnet welding fixture, is a very suitable adsorption tool in the steel plate welding process; and can fix steel plates of different sizes and shapes, making the welding process safer and safer. Automatic material picking, positioning, and transfer for fully automated production, electro-permanent magnetic grippers can be optionally configured according to the design magnetic force size for automatic flipping and tapping processes, small size, large suction force, fully meet the requirements of multi-directional layout and prevent welding deformation, one clamping can complete multi-faceted processing; the internal coil does not have a heating problem, eliminating maintenance, and running at near-zero cost;
Industry pain points
Low labor efficiency
Unable to ensure personal safety
High labor cost input and low efficiency
Traditional fixtures are backward
Vacuum suction cups have poor adaptability
Grippers and clamps easily damage workpieces
High energy consumption
Electro-permanent magnets are 95% more energy-efficient than electromagnets
Electro-permanent magnets only require 0.1-0.3 seconds of pulsed current
Some applications of electro-permanent magnets in production lines
Solution
Row-arranged Round Billet Electropermanent Lifters
The garden precast has a diameter of 160 mm, lifting 5 pieces at a time—each measuring 9 to 12 meters and weighing 2 tons.
2-ton Full-Coverage Electromagnetic Lifting Device for Steel Plate Loading and Unloading
6m long × 1.5m wide × 5–25mm thickness steel plate for loading and unloading
1.5-ton fully-coverage electro-permanent lifting device for steel plate loading and unloading
6-meter x 1.5-meter x 22mm-thick steel plate for loading and unloading
1-ton full-coverage electro-permanent lifting device for steel plate loading and unloading
Suitable for handling and transporting cut components after lifting and cutting entire steel plates weighing up to 1 ton.
Customer Cases
Automated production
Automated production
Changsha ShenDa 1400-ton HaiTian two-color machine with quick mold change